Sterile Ampoule Filling Machine for High Viscosity Vaccines and Biologics, ISO 5 Cleanroom GMP Compliance

Sterile Ampoule Filling Machine for High Viscosity Vaccines and Biologics, ISO 5 Cleanroom GMP Compliance

Revolutionizing High-Viscosity Drug Packaging in Demanding Climates
The Sterile Ampoule Filling Machine for High-Viscosity Liquids redefines precision in pharmaceutical production, particularly tailored for heat-sensitive biologics and viscous vaccine formulations. Engineered with a pharmaceutical-grade 316L stainless steel body, this ampoule filling line excels in Middle Eastern environments where temperature fluctuations and sterilization rigor are paramount.

From monoclonal antibodies to oil-based vaccines, its patented peristaltic pump system achieves ±0.5% dosing accuracy even with liquids exceeding 8,000 cP viscosity—a game-changer for regional manufacturers tackling complex adjuvants. The ISO 5 cleanroom-ready design integrates HEPA filtration and laminar airflow, ensuring particulate counts stay below 3,520 particles/m³ during critical filling phases.

Key innovations include:

• Dynamic volume adjustment (1-20ml) for rapid batch switching between insulin ampoules and IV solutions
• Anti-crystallization nozzles to prevent clogging during antibody concentrate filling
• Heat-dissipating conveyor belts optimized for 45°C ambient temperatures

Technical Parameters:

Filling Accuracy	+/- 0.5-2%
Qualification Rate	99.9%
Control System	Advanced Intelligent Electronic Control Technology
Ampoule Material	Borosilicate Glass
Applicable Specifications	1 - 20 Ml Ampoules
Oxygen Consumption	0.2-0.3Mpa,1.2-1.5 M3/h
Clean Pressed Air Consumption and Pressure	0.3-0.6Mpa/35-80cbm/h
Sealing Gas	Gas (liquefied Gas)+ Oxygen,oxyhydrogen Generation Gas, Natural Gas
Sterilization Oven Type	Tunnel Type Hot Air Circulation Sterilization Oven
Function	Water Flushing, Air Flushing, Drying And Sterilization, Cooling, Filling, Sealing

Recent deployments in Dubai’s vaccine hubs demonstrate 98.7% uptime during 24/7 Ramadan production cycles. Whether packaging temperature-sensitive mRNA vaccines or shear-sensitive hyaluronic acid injectables, this ampoule filling machine delivers GMP-compliant results while cutting energy use by 22% versus traditional systems.

Ideal for: Pandemic-ready vaccine lines, high-value biologic fill-finish, and halal-certified drug production—all backed by Lingyao’s localized technical support across the Gulf.

Established in 2013, Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. has a strong reputation for providing innovative and reliable solutions to meet the diverse needs of pharmaceutical companies. The company's product range includes a wide variety of equipment such as pharmaceutical filling machines, labeling & packaging machines, also include medical blister packagings and injection madical devices.

With a team of experienced engineers and technicians, Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. provides customized solutions to meet the specific requirements of its customers. The company also offers excellent after-sales service and technical support to ensure customer satisfaction.

Overall, Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. is known for its commitment to quality, innovation, and customer service in the pharmaceutical equipment industry.