Interchangeable And Combinable Lean Pipe Four-layer Turnover Cart | Whole Line Batch Matching Flexible Turnover Frame

Product Description
The modular four-layer lean pipe turnover vehicle can be combined and assembled. It adopts a standard and universal modular unit design for lean pipes. Each unit has an independent four-layer storage structure. The side edges of the units are reserved with connection clips. Multiple turnover vehicles can be connected side by side to form a long-line material storage area, or they can be separately disassembled for single-unit workstation use. It has standardized and unified specifications, suitable for batch matching of the entire production line, and can also accommodate both the centralized storage of the entire line and the independent transfer of single workstations.

Product features
Standardized unit assembly structure: Each side of the mobile cart is reserved for assembly slots. When multiple carts are placed side by side and connected, they can form a continuous long material platform, serving as a centralized storage area for the production line; individual carts can be disassembled and used for material transfer at a single workstation.
Uniform standardized four-layer equidistant layering: The layer spacing and length and width dimensions of the entire vehicle are standardized. All the components of the mobile carts in the workshop are universal, and the casters, pipes, and layer boards can be interchanged for repair.
General conductive lean pipe standard framework: Light yellow standard anti-static lean pipe, industry-standard accessories. Procurement and replacement do not require separate mold production, and replenishment is fast.
Uniform specification silent general casters: 4-inch standard polyurethane casters. All unit mobile cart wheels are fully compatible. After damage, they can be interchanged freely, and there is no need to distinguish between models.
Flat general layer board compatible with standard material boxes: The length and width of the layer board are adapted to the common industrial mobile boxes on the market. The entire line's unified material boxes can be seamlessly placed, and the arrangement is neat and uniform, in line with the 5S standardized management of the workshop.

Product advantages
Integrated and split dual-mode flexible production capacity: During mass production, multiple units are connected to form an entire line buffer zone; during small-batch prototyping and model changes, the units are split and used independently, adapting to the production mode of order fluctuations.
Standardized parts unified management to reduce maintenance costs: All vehicle parts are universal and interchangeable. The warehouse does not need to store multiple types of spare parts. Equipment maintenance and replacement are convenient, reducing the occupation of funds by spare parts inventory.
Unified specifications of the entire line enhance the image of the workshop: The appearance and size of all transfer vehicles are unified. The assembly line is neatly arranged and orderly. It is easier for the factory to pass the standardized inspection and customer verification.
General material boxes are compatible and the production line layout is unified: The layer board size matches the standard anti-static transfer box. The materials are neatly arranged and uniform, eliminating the problem of disorderly accumulation of materials at the workstation.
Bulk purchasing has outstanding cost performance: Standardized production specifications. Purchasing in batches on multiple production lines results in lower unit prices. Unified specifications facilitate整车 transportation and batch storage, and the logistics procurement cost is simultaneously reduced.

Application scenario
Large-scale home appliance assembly production line, new energy battery module mass production workshop, large-scale PCB automatic production line, semi-finished product buffer for injection molding line, large-scale 3C digital manufacturing plant, standardized warehousing and sorting workshop.