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Forage Silos 180KW Sheet Metal Rolling Machine 4-8m/min 18 Forming Stations

Categories Steel Silo Roll Forming Machine
Brand Name: BOSJ
Model Number: BOSJ-SI
Certification: SGS,CE,ISO
Place of Origin: JIANGSU
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, D/A, D/P, T/T
Supply Ability: 15 sets per year
Delivery Time: 90 days
Packaging Details: container packing
Control System: PLC System
Roller Material: GCR12
Control type: PLC Interface
Main Machine: Roll forming machine
Main Motor: AC motorProfile
Working Thickness: 1.7mm-7.0mm
Material: Galvanized Steel
Steel Silo: Agricultural
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    Forage Silos 180KW Sheet Metal Rolling Machine 4-8m/min 18 Forming Stations




    Steel Silo Roll Forming Machine Production Craft


    Steel Silos Specification


    Material of the profile: 195-235Mpa GI or carbon steel
    Steel thickness (t): from 3 mm to (at least) 7 mm;
    Coil width: 1000mm
    Profile height (h): from 13±1mm
    Effective width (b): 912±4mm
    Flange height (c): 76±2mm
    Perforated round or oval holes for at least the following screw diameter must be confirmed by customer before order
    Length tolerance: ±1.5mm per each pieces

    Features


    1. Large capacity

    One single-silo capacity is up to 17,000 tons with comprehensive configurations to meet customers’ different requirements.


    2. High accuracy

    Complete advanced processing equipment and technology are introduced from USA to effectively ensure working accuracy and reduce damage to galvanized layer.


    3. Less residues

    External installable stiffeners contribute to less grain residues on silo walls.


    4. Detachable and movable

    With standardized and modularized production, components and parts have a high standardization and good interchangeability, thus can be partially replaced or completely transferred.


    Technical parameter


    Suitable Raw Materialgalvanized sheet, zinc aluminum sheet
    Material’s Strength310MPa
    Material’s Thickness1.2-4.5mm
    Forming Stations18
    Max. Feeding Width1250mm
    Diameter of Roller’s Shaft120mm
    Producing Speed4-8m/min
    Material of RollerGCr15 quenching HRC 58-62°
    Drive Modegearbox
    Main Powerabout 180KW
    Electrical Control SystemPLC frequency control
    Power SupplyAC 440V & 50HZ & 3PH
    Dimension(L*W*H)35m*4.5m*4.5m
    Total Weightapprox 70T

    2 Steel Silo Machine Working Condition

    2.1

    2.1.1 Operation area:20X 5.0 X 8(length X width X height)m

    2.1.2 The direction of feeding: from left to right

    2.1.3 Power: 380V, 50Hz, 3 parch

    2.1.4 Total Power:about 265kw


    2.2 Main technical data

    2.2.1 Width of material sheet:1145 mm

    2.2.2 Thickness of material sheet:3~7mm

    2.2.3 Low carbon steel,galvanized sheet,cold steel,etc

    2.2.4 Working piece length:≤6000 mm


    2.3 Main Machine Technical Parameters


    2.3.1 10T hydraulic decoiler

    Steel coil width----from 1250 mm to 1500 mm

    Internal diameter of coil----variable, from 470 mm to 620 mm

    Coil placement in the coil holder----hydraulic hoist

    Maximum coil weight----10000 Kg

    Working speed----0-15m/min adjustable

    Maximal out diameter----1600mm

    Main motor power----7.5KW AC motor

    Hydraulic power----5.5kw


    Forming Section


    Material of the profile ---- 195-235Mpa GI or carbon steel

    Thickness range ----3.0-4.0mm

    Main motor power ----60kw, AC motor, motor inside of main machine

    Roll station ----20stations (according the final design

    Shaft diameter ----¢150mm

    Machine roll forming speed---- not less than 18 meters per minute


    After 20 roller stations,the profile is finished.It consists of DC motor,reducer motor,driven gearbox and rollers.Lathee Bed and drive box adopts welded structure and stress treatment; Gear takes 45 steel hard tooth surface.
    The roller uses the combinated structure, the speed difference and the forming resistance are small, the steel plate surface will be less wear; and also guaranteed the precision shape of the working piece with no scratch .The material of the roller is the GCr15 forging, after whole quenching then by numerical control processing, degree of hardness can reach HRC58-62; Has the characteristic with high strength, hardness, precision and long service life etc.
    Driven type:it takes gearbox driven


    Auto stacker and transmission table

    Take the sheet by air compressor, 5.5KW( provide by customer)

    Air cylinder swing arm size----40mmx80mm

    Transmission power----4kw AC motor

    Stacker length in 12m, transmission table length in 25m

    Drive of transmissionby 1.0inch double line chain

    Transmission roller----ASTM1045 with chrome, diameter of roller is in 80mm

    Carrying capacity----maximal 5000Kg

    Length of capacity ----500-12000mm

    The maximal stacker height---- 300mm


    3 Station Curving Machine


    Thickness----3-4mm

    Maximal feeding---- width1000mm

    Roll speed====0—10m/min

    Main power====30KW

    Roll station===3 stations

    Shaft material===45# forge steel, polished and coated with chrome

    Diameter of shaft ===180mm

    Material of roller===Gcr15 steel, polished and with HRC58-62°

    Adjust angle motor power===3KW

    Dimension of machine===2000 mm×1200 mm×1300 mm

    Curving mode===horizontal

    Curving diameter≥800mm


    After-sales service


    Technical Support

    Fully providing technology supports both within and after the warranty period. Feed back to our customers at the first time.

    Spare Parts

    Promptly providing spare parts and wearing parts.

    Upgrade

    Improve technology and upgrade of equipments.


    Other service

    Raw Materials

    Supply of raw materials made in China with good quality, quick delivery and reasonable price

    Finished products purchase


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