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Complete Cement Production Line 100-300 TPD For Grinding Powder Processing

Categories Cement Production Line
Brand Name: ZK
Model Number: Complete Cement Production Line
Certification: ISO,CE
Place of Origin: CHINA
MOQ: 1 Set
Price: Negotiable
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10 per month
Delivery Time: 30days
Packaging Details: Export standard container or as customers' requirements
Name: Cement Production Line
Capacity: 100 t/d-300 t/d
Feature: Reliable Operation
Can handle material: limestone, cement, gypsum
Equipment Condition: New
Business Scope: design, manufacturer, onsite guidance
Shipping Port: Shanghai, Qingdao, Tianjin
Voltage: Local voltage
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    Complete Cement Production Line 100-300 TPD For Grinding Powder Processing

    100-300 TPD Complete Cement Production Line / Small Cement Production Line


    Introduction:

    Can handle material: limestone, cement, gypsum, bentonite, potash feldspar, sodium feldspar, pebble, granite, diabase, calcite, dolomite, barite, talc, quartz sand and other building materials, electric power, mining in the field of grinding powder processing.


    Schemes:
    1. Plan A

    Big block material by the jaw crusher broken, the elevator will material sent to the storage hopper, then through quantitative continuous vibrating feeder evenly into the indoor host grinding of grinding, grinding the powder after being taken away by fan.
    According to the classification of the analyzer, the fine powder is separated and collected by the pipeline into the large cyclone collector, and then the powder pipe is discharged as the finished powder.



    2. Plan B

    Material after broken jaw crusher by bucket elevator sent to the storage bin, through the electromagnetic vibrating feeder grinding materials uniform, quantitative, and continuously to the grinding powder main body, after the grinding powder under the action of blower blows the classifier for separation, after the separation of unqualified powder back to grinding, qualified fine powder by the pipe to the storage bin, finally by the discharge valve output is the finished product.



    Cement Production Process:

    1. Raw Materials

    The main raw materials used in the cement manufacturing process are limestone, sand, shale, clay, and iron ore. The main material limestone is usually mined on site while the other minor materials may be mined either on site or in nearby quarries. Another source of raw materials is industrial by-products. The use of by-product materials to replace natural raw materials is a key element in achieving sustainable development.


    2. Raw Material Preparation

    Mining of limestone requires the use of drilling and blasting techniques. The blasting techniques use the latest technology to insure vibration, dust, and noise emissions are kept at a minimum. Blasting produces materials in a wide range of sizes from approximately 1.5 meters in diameter to small particles less than a few millimeters in diameter.

    Material is loaded at the blasting face into trucks for transportation to the crushing plant. Through a series of crushers and screening, the limestone is reduced to a size less than 100 mm .

    Depending on size, the minor materials (sand, shale, clay, and iron ore) may or may not be crushed before being stored in separate areas.


    3. Crushing And Pre-homogenization.

    Most of the raw materials must be first crushed before being used to make cement. These raw materials include limestone, clay, iron ore, coal and etc. Limestone is the largest amount of raw materials to make cement. According to the raw materials' different particles and hardness, there are many crushers used in crushing these raw materials, such as jaw crusher, impact crusher, cone crusher and vertical shaft impact crusher and etc.


    4. Raw Material Homogenization.

    In the process of new dry cement production, the stability of pit entry clinker raw material component is the premise of the whole system. Raw material homogenization system plays very important role in the stability of pit entry clinker raw material component.


    5. Preheater And Calciner

    Raw material preheating and decomposition is completed by preheater, which can improve the kiln system productivity and reduce heat consumption of clinker Purposes.


    6. Cement Clinker Burning.

    Raw material is carried out into the rotary kiln clinker for completion after preheating in the preheater and pre-decomposition.


    7. Cement Clinker Grinding

    Cement Grinding is the last process of cement production line, also the most power consuming process. Its main function is to grind the cement clinker (and gelling agent, performance tuning materials, etc.) into the appropriate size and a certain particle size distribution, which is for increasing the size of its hydration, accelerating the hydration rate and meeting the coagulation, hardening requirements.

    8. Cement Packaging.



    Specifications:


    Dry process cement production line (25-200t/d)

    Clinker capacity25t/d50 t/d100 t/d150 t/d200 t/d
    Rotary kilnSpecificationΦ1.4×33mΦ1.6/1.9×36mΦ2.2×45mΦ2.5×50mΦ3×60m
    Capacity1t/h2t/h4t/h6t/h8t/h

    Calcination

    Temperature

    (℃)

    14501450145014501450
    Raw millSpecification

    Φ1.2×4.5m

    Open circuit

    Φ1.5×5.7m

    Open circuit

    Φ1.83×6.1m

    Open circuit

    Φ1.83×6.1m

    Closed circuit

    Φ2.2×6.5m

    Closed circuit

    Capacity1.7t/h4.5t/h9t/h12t/h16t/h
    Motor power55kW130kW210kW210kW310kW
    Cement millSpecification

    Φ1.2×4.5m

    Open circuit

    Φ1.5×5.7m

    Open circuit

    Φ1.83×6.1m

    Open circuit

    Φ1.83×6.1m

    Closed circuit

    Φ2.2×6.5m

    Closed circuit

    Capacity1.4t/h3.5t/h6.5t/h8t/h12t/h
    Motor power55kW130kW210kW210kW310kW

    New dry process cement production line (300-1500t/d)

    Clinker Capacity300t/d700 t/d1000 t/d1500 t/d
    Pre-heaterC12-Φ2500Φ3500Φ48002-Φ4000
    C2Φ3600Φ4800Φ4800Φ5800
    C3Φ36002-Φ3700Φ5200Φ5800
    C4Φ3600Φ4800Φ5200Φ6200
    C5Φ3600Φ4800Φ5200Φ6200
    Pre-calcinerSpecificationΦ2200Φ2800Φ4800Φ5200
    Rotary kilnSpecificationΦ2.8×44mΦ3×48mΦ3.2×50mΦ3.5×54m
    Capacity12.5t/h30t/h42t/h63t/h

    Calcination

    temperature

    (℃)

    1450145014501450
    Raw millSpecification

    Vertical roller mill

    Φ1700

    Dry mill

    Φ3.2×7+1.8m

    Dry mill

    Φ3.5×10m

    HRM2800

    Vertical roller mill

    Capacity30t/h50t/h85t/h130~160t/h
    Motor power400kW1000kW1250kW1250kW
    Cement millSpecification

    Φ2.4×13m

    Open circuit

    Φ3×11m

    Closed circuit

    Φ3.2×11m

    Closed circuit

    Φ4.2×13.5m

    Closed circuit

    Capacity22t/h42t/h64t/h95t/h
    Motor power800kW1250kW1400kW3550kW
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