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High Reliability Laser Sealing Machine For Lithium Battery Production Line

Categories Laser Sealing Machine
Brand Name: ZeCheng
Model Number: ZC-AA-511
Place of Origin: China
MOQ: 1
Price: Negotiation, email communication
Payment Terms: L/C, T/T
Supply Ability: 10 sets per months
Delivery Time: 90 Working day
Packaging Details: Wooden box
voltage: AC220±10%
Warranty: 1 Year
weight: 1800KG
qualified: 99.50%
speed: ≥12PPM/min
stable: 97%
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    • Product Details
    • Company Profile

    High Reliability Laser Sealing Machine For Lithium Battery Production Line

    High Reliability Laser Sealing Machine For Lithium Battery Production Line


    This equipment mainly solves the functions of pre-welding, cutting, vacuuming, short-circuit test, welding, cutting, protective tape and bending forming of flexible packaging power lamination batteries. Manually place the cell on the fixture of the machine for positioning, the machine to the multi-layer pole ear of the cell for automatic ultrasonic welding, cutting, automatic forming, automatic protection tape and other functions.


    2. Device functions and parameters:


    Requirements:


    2.1 cell size range: L50~200mm; W50 ~ 150 mm; T3.0 ~ 12 mm


    2.2. Positive electrode ear width 8~15mm AL, thickness:


    2.3. Width of anode ear 8~15mm nickel thickness:


    2.4. Center distance shall be ±1mm


    2.5. Production beat: 5ppm.


    2.6. Number of layers of electrode: ≤60 layers, thickness of positive electrode: 0.01mm, thickness of negative electrode: 0.01mm,


    2.7. Welding area: 10X4,


    2.8. The equipment can be operated manually or connected with the automatic production line.

    As shown in figure 1 below, therefore, the battery after lamination will be manually or mechanically placed on the feeding station position, positioning mechanism lifting, battery positioning, battery positioning, cylinder clamping battery. Turntable rotate 90 degrees, is the cathode welding machine will be extremely ear for welding, after welding, the turntable rotate 90 degrees, cut to cut very ear neatly, turntable rotate 90 degrees, strong dust collection agencies to dust collection pole ear position, after the turntable rotate 90 degrees, the manipulator automatically grab the battery, the feed conveyor belt, into the manipulator automatically grab the battery, the welding station into an ear wheel, wheel rotate 90 degrees, very ear feeding (the entire disk or disk material, need to customize according to customer's requirements), welding pole ear. After welding, the ultrasonic welder is returned, the turntable rotates 90 degrees, the powerful dust collector will vacuum the position of the earring, the turntable rotates 90 degrees, the battery short-circuit test, manual blanking.

    2. Description of main equipment


    1. Positioning system: a positioning system. After the battery is put into the clamping mechanism, the positioning mechanism rises and the cylinder moves to position the battery from three sides. The positioning push-plate adopts POM material to avoid damaging the electric cell.


    2. Welding system of positive and negative lugs: the positive and negative lugs are fed with coil material. The inner diameter of the coil material is 76.2mm, and the width of the positive and negative lugs is 8-15mm. When the sensor detects the CELLING piece, the stepper motor sends the fixed length, the mechanical finger clips the pole ear, and the cutter cuts off the pole ear. When the electric cell rotates in place, the ultrasonic welding machine and the mechanical finger move forward. The mechanical finger sends the pole ear to the top of the pole sheet, and the ultrasonic welding machine welds.


    3. Pole cutting ear system: after welding the electric cell of the positive and negative ears to the pole cutting station, the pole cutting mold moves forward, the cylinder moves, and the battery pole cutting ear is cut off, and the shape R is cut off.


    4. Vacuum system: the powerful vacuum cleaner is placed in the case, the vacuum mouth is shaped like a trumpet, and the positive pole ear is cut off to absorb dust.


    5. Manipulator system: the servo motor drives the grasping manipulator to grab the battery and place it on the welding turntable for positioning.


    6. Turntable system: the turntable system is controlled by a 4-station precision CAM splitter, and the stepper motor drives the CAM splitter by sprocket wheel. Each station adopts cylinder clamping mechanism to clamp the electric cell. There are two sets of turntable system, one for pole lug pre-welding and one for pole lug welding.


    7. Frame system: 40X80 square welding forming, surface baking paint (color according to customer's color plate requirements). The substrate is made of 25mm thick steel plate and its surface is electroplated.


    8. Control system: the machine is equipped with independent electrical board, leakage switch, dc stability power supply and other power circuit components, omron PLC, relay, motor control device for control. And external connection, using connectors and terminal table. The ceiling of the power cable is partially perforated. Cables and air ducts between other equipment are wired and piped below.


    Operating system


    Touch screen operation. There is power on, emergency stop, manual, automatic button.


    3. System composition


    The serial number2. Description of main equipmentThe system configurationThe number of
    1System composition1 set of
    2Rack system40*80 square welding frame1
    25mm substrate (plate plating)1
    40*40 aluminum profiles, plexiglass1
    3Positioning system (GPS)1 set of
    SMC cylinder -4
    Positioning plate - the POM3
    4Welding system2 sets of
    Ultrasonic welding machine - new building force2 (customer's own)
    Pole ear winding mechanism2
    Polar ear calibration mechanism2
    Pole feeder - stepping motor handelbao2
    Precision ball screw -THK2
    Precision linear guide rail - silver loading4
    SMC cylinder -6
    5Tangential ear system1
    Pole ear mold1
    SMC cylinder -1
    6Dust collection system1
    Powerful vacuum cleaner1
    Dust collection agency2
    7Manipulator system1
    SMC cylinder -4
    Linear guide - silver2
    Servo motor - panasonic1
    8Turntable system2
    Electrical - handball2
    CAM splitter - warren2
    9The operating system1 set of
    Touch screen - kunlun tong tai1
    10Control system1 set of
    PLC, omron1

    Cooperation commitment

    1. New equipment promise

    Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.

    2. Confidentiality commitment

    Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.

    3. After-sales service commitment

    (1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;

    (2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh

    (3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.

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